Metalworking and ironworking
Design, manufacture and installation of both light- and heavy-duty ironworking and metalworking projects
Metalworking
Our company is specialised in the design, manufacture and installation of ironworking and metalworking projects in general, both medium and large-scale.
-
Structural works in compliance with UNI EN 1090 in EXC 1-2-3-4 with relative CE certification and marking, and with UNI EN ISO 3834-2:2021 standards
-
Manufacture to design
-
General medium- and large-scale ironworking projects
-
Industrial handling lines
-
Light- and heavy-duty metalworking projects
-
Specialised maintenance for industrial and civil sectors
-
Construction of CE-marked gates and doors
Production process
The Via Vienna branch has been structured for light- and heavy-duty metalworking and ironworking.
Production process:
- Design department or the studying, designing and construction of metalworking solutions, with three options available in accordance with the type of job: simple technical drawings, two-dimensional CAD-system technical drawings, and three-dimensional plotter-printed SolidWorld-system technical drawings
- Cutting department, using plasma, saw and shearing techniques
- Drilling department, using plasma and drills
- Bending department
- Calendering department
- Assembly
- Welding: standard, special
- Finishing: external painting, internal painting, external galvanising
Materials processed
Ferrous-based materials of varying form and dimension
Steel
Aluminium
Copper
The fusion welding process that we have selected is widely used for the creation of many civil and industrial products, from the simplest to the most complex. It is therefore important to ensure that welds are carried out in the most efficient manner, and that there are suitable controls of all the aspects that influence the process.
The implementation of the welding system in accordance with UNI EN ISO 3834-2:2006 is a confirmation of the competence of the company and the application of suitable controls for the process itself, in order to guarantee clients that the products manufactured comply with imposed quality requirements
Regulation UNI EN ISO 3834-2:2006 thus fully governs our welding processes, and is applied in order to:
- Implement the entire production process and all processes that require welding
- Implement the figure of “welding coordinator” (specified in regulation UNI EN ISO 14731:2007)
- Implement steel welding with one of the electrical arc processes coded in accordance with regulation UNI EN ISO 4063:2001
IIn addition, we monitor elements such as:
- Welding Procedure Specifications (WPS)
- Welding Procedure Qualification Records (WPQR) for samples to be sent to laboratories
- Reports issued by the laboratory on the basis of sample analysis (WPAR)
- Inspection documentation regarding filler materials
Our machinery
Use of specific and innovative machinery, instrumentation and equipment:
- Plasma cutting table C.N.C. D Electron. 6000×2500 mm – thickness 35 mm Eurosoft Revolution for Industry 4.0 software
- Various welding equipment
- Work centre or the drilling, tapping and milling of materials up to 3000x700x400
- Work centrefor the drilling, tapping, milling and boring of materials up to 2500x670x520
- Bender 165 tons, useful length 4100, 4 axes, C.N.C. 65 delem
- Bender 250 tons, useful length 3050, descent speed 0-80, working speed 7 mm
- Calender working dimensions 2550×8/10/12 thick
- Calender working dimensions 1550×2 thick R.90
- Material cutting and shearing lines(guillotine shears, combination hydraulic shear punch, band saw, automatic hydraulic band saw)
- Hydraulic bending machine with 3 rollers. Roller diameter 205 mm
- Rotary welding positioner
- Rimex 300/103 parallel turning centre
- Drill press hole diameter 35 mm, run length 120 mm
- Prismatic drill press ole diameter 40/50 mm, tapping M26/M22, milling 80 mm, run length 145 mm
- Digital welding machine
- Chamfering machine
- Manual utensils
- Amperometric grippers
- Welding measurement
3-PLASMA CUTTER up to 6000x2500x35 thickness
WELDING MACHINE
WORK CENTRE up to 3000x700x400
WORK CENTRE up to 2500x670x520
BENDER 165 TONNS X 4100mm 4 axes
BENDER 250 TONS X 3050 mm
CALENDER WORKING DIMENSION 2500×8:10:12 THICKNESS
CALENDER WORKING DIMENSION 1500×2 THICKNESS R.90
GUILLOTINE SHEARS
COMBINATION HYDRAULIC SHEAR PUNCH
MATERIAL CUTTING AND SHEARING LINES
MATERIAL CUTTING AND SHEARING LINES AUTOMATIC HYDRAULIC BAND SAW
3-ROLLER BENDING MACHINE ROLLER DIAMETER 205 MM
ROTARY WELDING POSITIONER
PARALLEL TURNING CENTRE
DRILL PRESS
PRISMATIC DRILL PRESS
DIGITAL WELDING MACHINE